HCS-A-500M

HCS Totalizing Hopper Weigher for Automatic Bulk Weighing

The HCS Series Totalizing Hopper Weigher is an automatic bulk weighing system designed for high-throughput receiving, dispatching and inventory measurement of free-flowing bulk materials.

Instead of weighing an entire shipment at once, the system automatically divides the material flow into individual batches. Each batch is statically weighed in the weighing hopper, discharged, recorded and added to the accumulated total until the complete shipment has been measured.

With throughput capacities from 30 to 2000 t/h, PLC-based automatic control and integrated weighing data management, the HCS Series is suitable for grain terminals, ports, cement plants, mining operations, chemical plants and other bulk material handling facilities.

How Does a Totalizing Hopper Weigher Work?

Equipment Workflow

Step 3 – Static Weighing

The inlet gate closes, allowing the weighing hopper and load cells to stabilize before the batch weight is recorded.

Step 4 – Discharging

The discharge gate opens and the weighed material enters the lower transition hopper or downstream conveying system.

Step 5 – Totalizing

The controller adds the completed batch weight to the accumulated total and stores the weighing record.

Step 6 – Repeat Cycle

The system automatically starts the next weighing cycle until the required shipment or production quantity has been completed.

Step 1 – Buffering

Bulk material enters the upper transition hopper, which maintains a stable material supply for the weighing cycle.

Step 2 – Filling

The inlet gate opens and material flows into the weighing hopper until the preset batch weight is reached.

WORKING PRINCIPLE

Applicable Industries and Usage Scenarios

Classification of Full‑range Models

MODEL OPTIONS & STRUCTURE TYPES

Key Technical Parameters

  • Weighing mode: one-click switch between stock receiving mode and stock dispatching mode
  • Accuracy class: Class 0.2 (compliant with international commercial weighing standards)
  • Throughput capacity: 30 ~ 2000 tons per hour, common specs: 100/200/300/500/1000t/h
  • Signal sampling speed: 300 A/D conversions per second for steady, stable weight readings
  • Cabinet type: integrated or split optional
HCS-A-100S

Core Advantages of the Equipment

HCS-A-1000L
  • Real-time equipment status monitoring, automatic sound & light alarm for abnormal gates, sensors and feeding conditions;
  • Built-in auto calibration unit, no frequent manual calibration required for daily use to cut labor cost;
  • Auto-save all weighing records with report printing function. Reserved communication port to connect factory ERP and dock management systems.
  • Flexible installation with various structural designs, suitable for indoor, outdoor and narrow workshop spaces;
  • Professional weighing frame delivers fast, stable weighing results with low long-term failure rate;
  • Full anti-corrosion surface treatment on the whole machine. Wear-resistant lining inside hoppers reduces abrasion from materials and extends service life;delivers fast, stable weighing results with low long-term failure rate;
  • Explosion-relief and hazardous-area configurations can be evaluated for combustible-dust applications. Required explosion-protection measures and certifications must be determined according to the material, hazardous-area classification and local regulations.
  • An independent pressure-balancing arrangement helps reduce weighing disturbances caused by changes in air pressure during filling and discharge, improving measurement stability under high-throughput operating conditions.
HCS-A-1000L
keli scales company

Need customized model matching your production line, technical drawings and accurate quotation?

Submit your inquiry now, our engineering sales team will send full solution within 24 working hours.